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Common faults of FRP pipe winding machine in use
The following common faults may be encountered during the use of FRP pipe wrapping machines:
Electrical faults: including power failure, motor failure, poor wire contact, etc. This may cause the equipment to fail to start normally, shut down, abnormal motor operation, etc.
Mechanical faults: such as bearing damage, belt breakage, gear wear, etc. These faults may cause problems such as poor equipment operation, excessive noise, and reduced winding quality.
Pipeline blockage: Pipeline blockage may occur due to improper operation, impurities entering, or accumulation of attachments inside the pipeline. This will affect work efficiency and product quality.
Control system failure: including control panel error, sensor failure, PLC program error, etc. This will cause the equipment to fail to operate normally or fail to be automatically controlled. Hydraulic system failure: such as hydraulic oil leakage, oil pipe blockage, motor failure, etc. This may cause the hydraulic part to work abnormally, lack of power, or fail to work stably.
Network communication failure: For some networked and highly automated FRP pipe wrapping machines, network communication failures may be encountered, such as network disconnection, communication card failure, etc.
Human operation errors: such as misoperation of equipment, irregular operation, etc. This may cause equipment failure or damage.
To avoid these failures, the FRP pipe wrapping machine should be used correctly, the equipment should be inspected and maintained regularly, the manufacturer's instructions should be followed, and equipment failures should be promptly addressed and repaired. If a failure occurs, it is recommended to contact a professional maintenance personnel for inspection and repair.
Several points to note when maintaining the FRP winding machine
Several points to note when maintaining the FRP wrapping machine
1. The inner and outer chains of the film frame of the wrapping machine should be lubricated. If the film frame moves up and down with shaking, it can be eliminated by tensioning the chain.
2. When the turntable slows down or slips, first open the turntable motor cover, loosen the four connecting bolts on the deceleration mounting plate, and then adjust the two tensioning bolts clockwise and evenly to achieve the required tension. The machine should adjust the chain tension after 10-15 days of continuous use.
3. When placing the goods for packaging, they should be moved and placed as smoothly as possible to avoid deformation of the chassis or shortening the life of the machine. In addition, the goods must not exceed the designed packaging height, otherwise, the packaging effect will be affected.
4. The goods should be placed within the range of the turntable. If the goods are too large, they should be within 100mm or operated according to the actual space of the machine, otherwise the machine may be damaged.
5. The electrical cabinet should be closed, and the electrical components and electrical connections should be cleaned and checked regularly to ensure the normal use of the equipment.
How to solve the penetration problem of FRP winding equipment
How to solve the penetration problem of FRP winding equipment
During the construction process, some defects will appear. There are many reasons for these defects. When the pipeline is pressure tested, the pipe wall will sweat. When cutting, the pipe wall will be loose due to the loose structure layer. These defects in FRP pipes will lead to the penetration of the pipe, which is also a big problem. For this problem, we have summarized some solutions, which can also ensure that you can reduce some troubles in the installation of FRP pipes.
1. When laying FRP pipes, try to avoid laying them in the open air, and do not let the FRP pipes be directly exposed to ultraviolet rays.
2. Centrifugal casting sand-filled pipes are used during production. This ensures that the pipe wall is pressed under the action of centrifugal force, and it is also very dense, solid, not easy to delaminate, and has no pores. There is a great guarantee in quality.
The above is the content about how to solve the penetration problem of FRP winding equipment. If you still don’t understand it, please come to consult our website, and we will have technicians to explain it to you.
How to maintain the fiberglass winding machine
Correct maintenance is important for extending the service life of the FRP winding machine and ensuring production efficiency. The following are some routine maintenance measures:
Regular inspection: Regularly check all parts of the equipment, check whether the cables, wiring, etc. are normal, clean the dust and debris on the surface and inside of the equipment, and ensure the cleanliness and accessibility of the equipment.
Lubrication maintenance: Regularly lubricate and maintain the transmission parts and bearings of the equipment to ensure smooth and smooth transmission and operation of the equipment.
Regularly replace wearing parts: During the use of the equipment, some wearing parts such as guide wheels and cutting discs need to be replaced regularly to ensure the normal operation and production efficiency of the equipment.
Strengthen safety management: Regularly inspect and maintain the electrical equipment and control system of the equipment to ensure the safety and stability of the equipment and prevent the occurrence of safety accidents.
Shutdown maintenance: When the equipment is shut down, conduct a comprehensive inspection and maintenance of the equipment, clean the dust and debris inside the equipment, repair the damage and failure of the equipment, and ensure the normal use and production efficiency of the equipment.
In summary, correct maintenance can extend the service life of the FRP winding machine and ensure the normal operation and production efficiency of the equipment. It is necessary to regularly inspect and maintain all parts of the equipment, strengthen safety management, regularly replace wearing parts, shut down for maintenance, etc., to ensure the normal operation and production efficiency of the equipment.
Correct operation method of FRP pipe winding equipment
Most people know what the FRP pipe wrapping equipment is used for, but how much do you know about the correct operation method of the FRP pipe wrapping equipment?
1. Set the "Automatic Manual Semi-automatic" switch of the FRP wrapping machine to the "Semi-automatic" position, and the FRP wrapping machine will enter the semi-automatic state;
2. Set the spindle switch "Forward Spindle Reverse" to "Forward" or "Reverse", slowly turn the spindle speed knob, and the spindle starts to rotate;
3. Set the "Left Car Right" switch to "Left" or "Right" as needed, and the "Current Winding Mode" window will indicate the direction of the trolley movement, such as "Head of the Bed" or "Tail of the Bed", and the trolley of the FRP wrapping machine will start to move; when the spindle accelerates, the trolley also accelerates automatically.
4. The initial yarn width in semi-automatic is the value of "Linear Design". When it is different from the actual pitch of semi-automatic, the yarn width can be increased or decreased by the "Trolley Acceleration" and "Trolley Deceleration" buttons;
5. The length of semi-automatic winding is arbitrary, depending on the position of the "Left Trolley Right" switch of the FRP winding machine. When the switch is in the middle position, the trolley stops;
6. The stopping method of the FRP winding machine is: first put the "Left Trolley Right" switch in the middle position, and then put the "Automatic Manual Semi-automatic" switch in the middle position to exit semi-automatic.
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